We, at Mechzeal understand that process piping plays a critical role in pharmaceutical and F&B as they often come in direct contact with raw material and final products. A distribution system should transport the water to use points at the required flow, temperature, and pressure.
Also We specialize in the design and manufacture of stainless steel PW water storage tanks for the pharmaceutical / F&B and FMCG industries. Our vessels are designed with full drainability and easy washout . Our tanks and vessels are designed to the principle of the ASME BPE standards.
We follow the highest standard factory acceptance testing, including material identification, Ra testing, Riboflavin test, Spray ball testing and Hydro testing. We work closely with customers to build customized stainless steel tanks and vessels according to their specifications and performance requirements.
Features & Benefits
- Simple plug& play operation philosophy. A complete Pre validated, Pre wired, Pre tested Purified Water Distribution skid.
- Design as per ASME-BPE, ASTM, ISPE , MHRA, ENVISA, cGMP, WHO ETC. GUIDELINES.
- Quality components (Pumps, UVs, Heat Exchangers, etc.) for best overall performance.
- Pump are available depending on the peak load consumption and the distance of piping
- Close loop recirculation system to maintained water velocities in the loop to comply with international regulations.
- Auto sanitisation and semi auto sterilisation available
- SS316L Tubes and Fittings with Ra values < 0.5 microns.
- 100% orbital welded with closed head Orbital welding machines.
- Stringent welding checks – up to 100% Boroscopy/Videography /Radiography as per user requirements
- Completely drainable with necessary gradients
- Stage wise sanitary sampling points
- Zero dead leg valves for points of use
- Specially designed Pendent for clean room installations
- PW tanks are designed to the principles of the ASME BPE standards.
- Heat transfer solutions for heating or cooling can be achieved by using dimpled, limpet, half jacketed, fully jacketed or electrical heat tracing with insulation when required
- Automation compliant to USFDA 21 CFR part 11 and GAMP 5.
- Validation to regulatory & client standards or as per GMP, cGMP, ISEP, USP, EP, JP, IPines.
- QA procedure requiring material certification for the source of every component and piece of material that goes into a biopharma tank or vessel
- Full documentations packages for the entire project.