Engineering
With our vast experience in the field of Hygienic industry, we add a different dimension to our offerings. We design our systems to ensure seamless integration with other systems in the plantto stringent quality standards and regulations. With a backing of strong infrastructure, we can cater to specific requirements of the clients. We encompass our customer's entire range of equipment requirements in a project including treatment process, vessels for various in-process applications including Mixing & Storage, Clean utilities, Process piping, CIP/SIP, structurals, Instrumentation - Automation, Transfer panels, etc. While designing, we encapsulate the following requirements:
- In-depth Process Understanding and always look to provide a leverage
- Functional Requirements of the process
- Process Cycle Control
- Process Parametric Control
- CIP/SIP
- While designing, particular attention is given to ensure adherence to drainability aspect of the system to ensure zero dead leg free system
- 3D-modelling is an inherent activity which gives a clear visibility and walkthrough capabilities of the project.
- Instrumentation & Automation:
A well designed control & automation solution plays a very significant role in defining efficient functioning of a customer’s manufacturing facilities and has a major impact on productivity, quality & profitability of the plant. Owing to these factors, it is imperative that the process plant and automation must be designed to work hand in hand with each other. In order to achieve this, it is essential to understand the process know-how to meet the necessary regulatory requirements. We understand the requirements of the client and integrate automation to the process systems seamlessly.
Manufacturing
Our priority is to serve the industry with Quality, Qualified Manpower and Machineries to provide high quality service and raising the benchmark of the industry. We don’t just work on providing a solution, we believe in providing an optimized output which adds value to the customer’s project.
- ASME BPE compliant fabrication facility equipped and capable to manufacture variety of tanks & vessels.
- Well classified areas for heavy, light fabrication, assembly and testing
- Designated areas for Finishing/Polishing
- Designated areas for Automatic TIG welding
- Designated areas for complete pre-construction of systems
- Dedicated FAT area
- In-house availability of utilities
- Modular approach to manufacture Skid based & pre-fabricated systems, thereby reducing the site activities
- Aesthetically designed systems is an innate part of our manufacturing process
- In-house testing with well defined QA/ QC procedures & third party inspections
- Comprehensive Documentation dossiers to support Validation of the System
Photos of workshop fabricated Items, Plant and tanks.
Project Management
An experienced Project Management team is a critical requirement in defining a successful installation and commissioning of the system. Our project team is capable of handling versatile project requirements. Along with the installation of the process systems, we also understand that site piping installation to be fundamentally correct in any type of industries, factors such as full drainability and cleanability should always be at the core of considerations while planning & installations of Plant and its piping with instrumentation. MECHZEAL’s Project team comprehends the key to successful piping and system installations owing to its robust experience and vast reference base.